About Lead Melting Rotary Furnace
Lead Melting Rotary Furnace
Our lead melting rotary furnace suitable for the recovery of lead out of Lead-acid battery scrap, Lead concrete and lead ore. We manufacturer that are available in various capacities as per customers requirement.
Advanced Control and OperationBenefit from flexible furnace operation with automatic and manual PLC-based control panel options, allowing precise temperature and speed regulation. The system supports both manual and mechanical charging, providing adaptability for different operational workloads and enhancing user safety with remote operation.
Efficient Lead Melting ProcessAchieving melting temperatures up to 1100C, the furnace guarantees rapid and uniform lead melting, suitable for recycling industries. The variable motor-controlled rotary speed enables effective mixing and processing, ensuring batch consistency for capacities ranging from 3 to 30 metric tons.
Integrated Pollution Control and SafetyMaintain environmental compliance with the integrated air pollution control system, featuring either bag house filtration or wet scrubber technology. The water cooling option and thick insulation enhance safety, reducing heat loss and maintaining stable furnace operation during extended melting cycles.
FAQs of Lead Melting Rotary Furnace:
Q: How does the Lead Melting Rotary Furnace control emissions during operation?
A: This furnace is equipped with an integrated air pollution control device which includes either a bag house system or wet scrubber, ensuring flue gases are treated to comply with industrial environmental standards.
Q: What materials are used in the construction of this furnace and why?
A: The shell is constructed from mild steel for durability, while refractory lining protects against high melting temperatures up to 1100C. Insulation thickness is customizable between 125 mm and 200 mm to maximize heat retention and safety.
Q: When is manual charging preferred over mechanical charging?
A: Manual charging is suitable for smaller batches or facilities without extensive automation. Mechanical charging is recommended for consistent, large-scale operations, minimizing labor and improving throughput efficiency.
Q: Where can the Lead Melting Rotary Furnace be installed?
A: These furnaces are intended for industrial environments such as lead recycling and smelting plants. Their customizable dimensions allow installation to fit the space and layout of most factory settings within India and for export.
Q: What is the process for discharging molten lead from the furnace?
A: Discharge is performed via either a tapping or tilting mechanism. The tapping method provides controlled outflow while tilting allows rapid emptying of the melted batch, both ensuring safe operation under varying production needs.
Q: Which burner types are compatible with this furnace?
A: The system utilizes a dual-fuel burner capable of operating with furnace oil, diesel, gas, or electricity, offering operational flexibility depending on fuel availability and cost-effectiveness.
Q: What are the benefits of choosing this rotary furnace for lead melting applications?
A: Clients gain high-duty performance, reliable energy efficiency, robust construction, and advanced pollution control measures, resulting in lower operating costs and improved compliance with environmental safety regulations.